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1) Effect of material shrinkage

In the design of SMC Cable Braket Moulding, the shrinkage rate of the material used and the difference of shrinkage deformation of different parts of the product should be considered first, and the necessary remedial measures should be taken.


2) Design of Molding Parting Surface and Shearing Edge of Products

The parting surface of the product is usually set in the parts which require less precision, such as the edge of the product. Avoid setting in the facial part of the product as far as possible, so as not to affect the surface accuracy of the product after processing. At the same time, vertical parting is adopted instead of horizontal parting as far as possible, because horizontal parting is easier to control the accuracy of modeling thickness. The thickness of cutting edge should be small, but the material flow should be guaranteed to fill the mould and the burr processing quantity should be reduced.


3) Surface roughness of SMC Cable Braket Moulding products

Generally speaking, the surface roughness of SMC products is 1-3 grades lower than that of die surface, which needs to be considered in the design of SMC cable bracket die.


4) Design of heating system

The surface temperature and uniformity of SMC Cable Braket Moulding have a direct impact on the curing degree and uniformity of the product, and the benefits of curing directly affect the deformation and surface quality of the product. Therefore, when designing and processing the heating system of SMC Cable Braket Moulding, the optimum solidification temperature of SMC should be realized, and the temperature difference of the profile should be controlled within 3-5 C.


5) Consideration of Manufacturing and Durability of SMC Cable Support Mould

The accurate selection and treatment of SMC cable bracket die material and the correct design of ejection system, guiding system and core pulling system directly affect the service life and movement accuracy of the die. To a certain extent, it will also affect the fluctuation of the precision of the formed products.


SMC cable bracket die should have sufficient strength, stiffness and wear resistance, and die processing and matching accuracy and accumulative accuracy should be low. In order to achieve high machining accuracy, it is necessary to use CAD/CAM/CAE technology to design and process SMC Cable Braket Moulding using advanced three-dimensional machining centers, EDM equipment, CNC machining centers, etc.


Overall, the design and manufacturing accuracy of SMC Cable Braket Moulding is the key to ensure product accuracy.


Application

  • Automotive
    Automotive

    Sheet molding compound (SMC) mold can be used to manufacturing parts of cars, buses, trucks, transport and special vehicles.

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  • Energy/Power Generation
    Energy/Power Generation

    BMC and SMC are used to make xenon lamp HID luminaires because they can withstand the high temperatures that luminaires can withstand.

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  • New Energy Vehicle
    New Energy Vehicle

    Sheet molding compound (SMC) mold can be used to manufacturing parts of new energy vehicle.

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  • Transportation Equipment
    Transportation Equipment

    BMC and SMC are used to make outdoor large-scale transportation equipment bearing housing, bearing cover, sealing ring, non-oxidizing.

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  • High-speed Rail
    High-speed Rail

    The bulk molding compound (BMC) and sheet molding compound (SMC) are different from these materials.

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  • Building Materials
    Building Materials

    Our BMC ceiling and wallboard materials have been developed for more than ten years, and the technology is constantly being updated.

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  • Ship
    Ship

    Sheet molding compound and bulk molding compound are widely used for Ship. Click here for more info about the SMC & BMC material.

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  • Electrical Appliances
    Electrical Appliances

    BMC can be used for household appliance, such as frying pan lids and brackets, as well as kitchen component materials such as oven endplates.

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  • Motor
    Motor

    BMC plastic motor mold replaces the traditional iron shell and aluminum products, reduces the process, stronger sealing, higher safety factor, less noise.

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  • High And Low Voltage Electrical Switch
    High And Low Voltage Electrical Switch

    BMC & SMC is used to make parts with resistance to electrical marks greater than 600 minutes and arc resistance greater than 180 seconds.

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  • Outdoor Supplies
    Outdoor Supplies

    The fuel cell industry uses a large number of thermoset materials to make two plates. BMC and SMC are also suitable for use in solar tile and wind turbines.

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