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BMC/SMC Molds

BMC/SMC Molded Products

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Permanent magnet motors operating at high frequency for extended periods will incur high iron losses, leading to energy waste. To diminish the iron losses of motors at high frequencies, a new type of material has been invented. SMC insulator, which is a pre-mixed high-purity iron powder with an insulating layer and organic material formed using powder metallurgy techniques, has recently seen widespread use in electromagnetic devices.


SMC Insulator VS Conventional Silicon Steel Sheet


Compared to conventional silicon steel sheets, SMC insulators are directly shaped through molding without the need for additional processing, do not generate waste, possess higher resistivity, and are magnetically and thermally isotropic. Thanks to the insulating layer around the iron powder particles, the eddy current loss is minimal, significantly reducing the iron losses at high frequencies. The drawback of the SMC insulator is its low magnetic permeability, leading to a higher excitation current in the motor and lower efficiency when used in electro-excited motors. Hence, SMC insulators are better suited for use in permanent magnet motors.


Applicable Fields


Unlike silicon steel materials, the SMC insulator has high hysteresis loss and low eddy current loss. Therefore, it is more suitable for high-frequency applications and does not have an advantage in low-frequency applications. However, to maximize its benefits in the most appropriate scenarios, it is essential to study the loss characteristics of the SMC insulator. These theories and methodologies can further aid the commercial utilization of SMC insulators.


Future Research Directions


Previously, there hasn't been enough applied research on the characteristics of SMC insulators. Research in SMC plastic molding has mainly focused on creating motors with special magnetic circuit structures. There is still a lack of studies on the fundamental properties of the material to individually investigate its characteristics. Therefore, there remains considerable valuable research to be done on SMC insulators.


In conclusion, the SMC insulator is a new electromagnetic material that offers significant benefits in reducing high-frequency iron losses. Although its disadvantages such as low permeability and high hysteresis loss may restrict its use in some applications, its suitability for permanent magnet motors is promising. With further research on SMC insulators, they will contribute to the sustainable development of the motor industry and the broader industrial sector.

Application

  • Automotive
    Automotive

    Sheet molding compound (SMC) mold can be used to manufacturing parts of cars, buses, trucks, transport and special vehicles.

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  • Energy/Power Generation
    Energy/Power Generation

    BMC and SMC are used to make xenon lamp HID luminaires because they can withstand the high temperatures that luminaires can withstand.

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  • New Energy Vehicle
    New Energy Vehicle

    Sheet molding compound (SMC) mold can be used to manufacturing parts of new energy vehicle.

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  • Transportation Equipment
    Transportation Equipment

    BMC and SMC are used to make outdoor large-scale transportation equipment bearing housing, bearing cover, sealing ring, non-oxidizing.

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  • High-speed Rail
    High-speed Rail

    The bulk molding compound (BMC) and sheet molding compound (SMC) are different from these materials.

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  • Building Materials
    Building Materials

    Our BMC ceiling and wallboard materials have been developed for more than ten years, and the technology is constantly being updated.

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  • Ship
    Ship

    Sheet molding compound and bulk molding compound are widely used for Ship. Click here for more info about the SMC & BMC material.

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  • Electrical Appliances
    Electrical Appliances

    BMC can be used for BMC appliances and household appliance, such as frying pan lids and brackets, as well as kitchen component materials such as oven endplates.

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  • Motor
    Motor

    BMC plastic motor mold replaces the traditional iron shell and aluminum products, reduces the process, stronger sealing, higher safety factor, less noise.

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  • High And Low Voltage Electrical Switch
    High And Low Voltage Electrical Switch

    BMC & SMC is used to make parts with resistance to electrical marks greater than 600 minutes and arc resistance greater than 180 seconds.

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  • Outdoor Supplies
    Outdoor Supplies

    The fuel cell industry uses a large number of thermoset materials to make two plates. BMC and SMC are also suitable for use in solar tile and wind turbines.

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