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BMC/SMC Molds

BMC/SMC Molded Products

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    A qualified BMC composite material is not only water and oil resistant, but also has good corrosion resistance. In addition, it has a good service life, so we can see its presence in the manufacturing process of some electrical appliances and motors, or in the field of mechanical equipment and so on. Furthermore, as mentioned above, the common BMC composite material also offers a wide range of product sizes to choose from, so it is necessary to understand its advantages or disadvantages before purchasing and compare to obtain reasonable and reliable suggestions and solutions, so as to achieve the maximum value of the product.


    Difference between BMC composite material and SMC


    BMC (DMC) material is the abbreviation of Bulk (Dough) molding compounds, also known as unsaturated polyester bulk molding compound. Its main raw materials are GF (short cut glass fiber), UP (unsaturated resin), MD (filler) and various additives fully mixed into chunky pre-impregnated materials. DMC materials were first applied in West Germany and the UK in the 1960s, and then developed in the United States and Japan in the 1970s and 1980s respectively. Due to BMC bulk molding compound's excellent electrical performance, mechanical performance, heat resistance, chemical corrosion resistance, and adaptability to various molding processes, it can meet various product performance requirements. BMC composite materials are widely used in automobile manufacturing, railway transportation, building accessories, electromechanical products and other fields.


    SMC is a sheet molding compound. Its main raw materials are GF (special yarn), UP (unsaturated resin), low-shrinkage additives, MD (filler) and various auxiliary agents. It first appeared in Europe in the early 1960s, and around 1965, it was developed by the United States and Japan. SMC composite materials and their SMC molded products have excellent electrical insulation performance, mechanical performance, thermal stability, and chemical corrosion resistance. Therefore, the application scope of SMC products is quite wide. The development trend now is for SMC composite materials to ultimately replace BMC materials.


    Advantages of BMC composite materials


    • Short molding cycle, can be compression molded or injection molded, suitable for mass production.

    • Can add a large amount of filler, can meet flame retardancy, size stability requirements, low cost.

    • Complex products can be molded integrally, and inserts, holes, platforms, ribs, grooves, etc. can be molded simultaneously.

    • Compared with conventional thermoplastic plastics, BMC composite materials have higher heat resistance, insulation performance, elastic modulus and other properties.

    • Low skill requirements for workers, easy to achieve automation, saving labor.

    • Accurate product size.

    • Good working environment.

    References

    Application

    • Automotive
      Automotive

      Sheet molding compound (SMC) mold can be used to manufacturing parts of cars, buses, trucks, transport and special vehicles.

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    • Energy/Power Generation
      Energy/Power Generation

      BMC and SMC are used to make xenon lamp HID luminaires because they can withstand the high temperatures that luminaires can withstand.

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    • New Energy Vehicle
      New Energy Vehicle

      Sheet molding compound (SMC) mold can be used to manufacturing parts of new energy vehicle.

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    • Transportation Equipment
      Transportation Equipment

      BMC and SMC are used to make outdoor large-scale transportation equipment bearing housing, bearing cover, sealing ring, non-oxidizing.

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    • High-speed Rail
      High-speed Rail

      The bulk molding compound (BMC) and sheet molding compound (SMC) are different from these materials.

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    • Building Materials
      Building Materials

      Our BMC ceiling and wallboard materials have been developed for more than ten years, and the technology is constantly being updated.

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    • Ship
      Ship

      Sheet molding compound and bulk molding compound are widely used for Ship. Click here for more info about the SMC & BMC material.

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    • Electrical Appliances
      Electrical Appliances

      BMC can be used for BMC appliances and household appliance, such as frying pan lids and brackets, as well as kitchen component materials such as oven endplates.

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    • Motor
      Motor

      BMC plastic motor mold replaces the traditional iron shell and aluminum products, reduces the process, stronger sealing, higher safety factor, less noise.

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    • High And Low Voltage Electrical Switch
      High And Low Voltage Electrical Switch

      BMC & SMC is used to make parts with resistance to electrical marks greater than 600 minutes and arc resistance greater than 180 seconds.

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    • Outdoor Supplies
      Outdoor Supplies

      The fuel cell industry uses a large number of thermoset materials to make two plates. BMC and SMC are also suitable for use in solar tile and wind turbines.

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